One of the toy industry’s greatest pioneers in sustainability just hit a snag in developing eco-friendly options for its signature product.

As first reported by the Financial Times, The LEGO Group discovered that its plans to use recycled polyethylene terephthalate (RPET) to produce bricks would lead to higher carbon emissions over the product’s lifetime due to the new equipment required to manufacture them. The news follows the unveiling of the first recycled brick prototype in 2021. At the time, the breakthrough was met with great fanfare.

The brick made from recycled water bottles was revealed following the testing of more than 250 different materials. In 2018, LEGO began producing certain pieces using bio-polyethylene (bio-PE) — made from sustainably sourced sugarcane — but they can only be used for soft pieces like trees and accessories for minifigures.

With RPET out of the running, LEGO will continue seeking new options to reduce the use of petroleum in its products.

Despite the setback, LEGO continues to make strides in sustainability, including plans to have net-zero carbon emissions by 2050. This follows the groundbreaking of its $1 billion carbon-neutral factory that is currently under construction in Virginia.

About the author

James Zahn

James Zahn

James Zahn, AKA The Rock Father, is Editor-in-Chief of The Toy Book, a Senior Editor at The Toy Insider and The Pop Insider, and Editor of The Toy Report, The Toy Book‘s weekly industry newsletter. As a pop culture and toy industry expert, Zahn has appeared as a panelist and guest at events including Comic-Con International: San Diego (SDCC) Wizard World Chicago, and the ASTRA Marketplace & Academy. Zahn has more than 30 years of experience in the entertainment, retail, and publishing industries, and is frequently called upon to offer expert commentary for publications such as Forbes, Marketwatch, the Wall Street Journal, the New York Times, USA Today, Reuters, the Washington Post, and more. James has appeared on History Channel’s Modern Marvels, was interviewed by Larry King and Anderson Cooper, and has been seen on Yahoo! Finance, CNN, CNBC, FOX Business, NBC, ABC, CBS, WGN, The CW, and more. Zahn joined the Adventure Media & Events family in 2016, initially serving as a member of the Parent Advisory Board after penning articles for the Netflix Stream Team, Fandango Family, PBS KIDS, Sprout Parents (now Universal Kids), PopSugar, and Chicago Parent. He eventually joined the company full time as a Senior Editor and moved up the ranks to Deputy Editor and Editor-in-Chief.

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